Reflective Road Studs, as an important traffic safety facility, are widely used in roads, airports, parking lots and other places. Their design and manufacturing are of great significance to ensuring traffic safety. The following will introduce the manufacturing materials and production process of
Reflective Road Studs in detail.
1. Manufacturing materials
The manufacturing materials of
Reflective Road Studs mainly include reflective materials, plastic substrates, fixings, etc.
1. Reflective material: This is the core part of
Reflective Road Studs. Its main function is to reflect light and improve visibility at night or in low-light environments. Common reflective materials include reflective sheets, reflective beads, LED lighting and reflective films. These materials have different reflective properties and applicable scenarios, and can be selected according to specific needs. For example, reflective sheets are usually composed of multi-layer optical films that can reflect light back to the driver's eyes; reflective beads reflect and scatter light through internal optical structures; LED luminescent materials are driven by electricity to emit bright light. Improved visibility of
Reflective Road Studs.
2. Plastic base material: The plastic base material is the main part of
Reflective Road Studs and is responsible for carrying reflective materials and fixings. Commonly used plastic substrates include polyvinyl chloride (PVC), polypropylene (PP), etc. These materials have good weather resistance, abrasion resistance and impact resistance, ensuring that
Reflective Road Studs maintain stable performance over long periods of use.
3. Fixing parts: Fixing parts are used to fix
Reflective Road Studs on the road surface. Common fixing methods include screw fixing, glue sticking, etc. The material of the fastener is usually matched to the plastic base material to ensure good bonding and stability.
2. Production process
The production process of
Reflective Road Studs mainly includes material preparation, molding, reflective material pasting, fixture installation and quality inspection.
1. Material preparation: According to product design and production needs, prepare the required raw materials such as reflective materials, plastic substrates, and fixings.
2. Forming: The plastic base material is heated to a softened state and formed into the shape of a reflective spike through a mold. This step requires strict control of temperature and time to ensure the molding quality and dimensional accuracy of the plastic substrate.
3. Paste reflective material: Paste the prepared reflective material onto the surface of the plastic substrate. This step needs to ensure that the pasting is smooth, without bubbles, and the reflective side of the reflective material is facing upward to ensure the best reflective effect.
4. Installation of fixings: According to the product design and fixing method, install the fixings at the appropriate location of
Reflective Road Studs. This step requires ensuring that the fixings are installed firmly and stably to prevent the
Reflective Road Studs from falling off or shifting during use.
5. Quality inspection: Conduct quality inspection on the completed
Reflective Road Studs, including inspection of dimensional accuracy, reflective performance, installation of fixings, etc. Only products that pass quality inspection can leave the factory for sale.
Overall, the materials and production processes from which
Reflective Road Studs are made have a significant impact on their performance and service life. By selecting high-quality materials and adopting advanced production processes,
Reflective Road Studs can be manufactured with stable performance and long service life, providing a strong guarantee for traffic safety.
